Electronics & Embedded

Engineering project

Industrial Environmental Monitoring Network

50+ solar-powered LoRaWAN nodes monitoring air quality, CO2, PM2.5/PM10 across an industrial facility with SCADA.

LoRaWANAir QualityEdge AISolar

Project brief

Large-scale environmental monitoring network deployed across a 2km² industrial facility using LoRaWAN long-range wireless technology. Each of the 54 deployed nodes is solar-powered with supercapacitor energy storage, capable of operating for 10+ years maintenance-free. The system monitors air quality parameters including PM2.5, PM10, CO2, VOC index, NO2, O3, temperature, humidity, and atmospheric pressure.

The record describes a distributed monitoring network. The visual explanation shows node-to-dashboard flow and does not supply independent lifetime or coverage measurements.

The engineering challenge

Collect geographically distributed environmental observations with constrained node energy and network bandwidth.

Engineering approach

  1. Combine sensing and local outlier checks within each remote node.
  2. Aggregate wireless observations through gateways and dashboard services.
  3. Expose history and event states to the stated industrial integration path.

Features & capabilities

  • 54 solar-powered nodes (100mAh supercapacitor buffer, 5cm² solar cell)
  • LoRaWAN Class A spreading factor SF12, >4km range in industrial environment
  • Sensors: SPS30 (PM), SCD41 (CO2), SGP41 (VOC), custom gas (NO2/O3)
  • Edge AI anomaly detection: IQR-based outlier detection on-node (STM32L0)
  • Real-time dashboard with GIS map overlay and heatmap generation
  • SCADA integration via OPC-UA to plant control systems
  • Automated alert generation: SMS, email, and plant PA system
  • Historical data export: CSV, Excel, and Grafana visualization

Software & engineering tools

LoRa SX1276, STM32L073RZ, SPS30, SCD41, custom solar harvesting MPPT PCB, The Things Network